Excellence in Thermoplastic Fabrication In Denver Metro

We pride ourselves on being one of the leading providers of
fabrication services for thermoplastic polymers.

Plastic Fabrication Services In Denver

Pro Plastic Welding specializes in the design, fabrication, and assembly of components and products made from a wide array of thermoplastic materials. Whether our clients require one-off prototypes or large production runs, our skilled team leverages cutting-edge technology and proven methodologies to deliver exceptional quality and performance.
Our fabrication services include:

Precision Machining: We employ CNC routers, mills, and lathes to machine thermoplastic sheets and blocks to tight tolerances, creating complex geometries and precise fittings.
 Thermoforming: Our thermoforming services allow us to shape thermoplastic sheets into complex contours using heat and vacuum or pressure forming methods.
 Assembly and Integration: Beyond fabrication, we provide complete assembly and integration of components, including installation of hardware, gaskets, and electronic elements as required.
 Cutting, Drilling, and Routing: We offer high-precision sawing, drilling, and routing services to meet detailed customer specifications.

Expertise with Thermoplastic Polymers

Our team is highly experienced in working with a broad selection of thermoplastic materials, each with unique characteristics suited to different applications. Common polymers we fabricate include:

Polyethylene (PE): Known for its chemical resistance and toughness, ideal for tanks, liners, and piping systems.
 Polypropylene (PP): Offers excellent chemical and fatigue resistance, often used in chemical processing equipment and laboratory components.
 Polyvinyl Chloride (PVC): Selected for its versatility and ease of fabrication, commonly used in industrial ductwork and enclosures.
 Polycarbonate (PC): Valued for its impact resistance and optical clarity, suitable for protective covers and transparent panels.
 Acrylic (PMMA): Renowned for its brilliant clarity and weatherability, used in displays, signage, and architectural features.
 ABS, PVDF, CPVC, and More: We routinely work with specialty and engineering thermoplastics for demanding industrial and high performance applications.

Each project begins with a consultative approach in which we guide customers in selecting the optimal material based on their application's structural, chemical, and environmental requirements.

Thermoforming Techniques at Pro Plastic Welding

Thermoforming is central to our suite of fabrication services. It is a versatile process that involves heating a thermoplastic sheet until it becomes pliable, then shaping it over a mold using vacuum or pressure. Once cooled, the plastic retains its new form. Our facility is equipped with quality thermoforming machinery, allowing us to deliver precise, repeatable results.

Vacuum Forming

Vacuum forming is one of the most widely used thermoforming processes. In this method, a plastic sheet is heated and then drawn down over a mold while vacuum pressure pulls it tightly against the mold surface. This technique is ideal for producing lightweight, durable parts with smooth finishes, such as enclosures, trays, panels, and packaging inserts.

Drape Forming

Drape forming involves heating the thermoplastic sheet and then manually draping it over a mold. Gravity and sometimes light vacuum assist in shaping the material. This method excels for producing gentle curves and large, open shapes such as machine guards, covers, and architectural panels.

Custom Molding and Prototyping

Our in-house design and engineering team can rapidly create custom molds tailored to client specifications, enabling quick prototyping and small-run production without the high costs associated with injection molding. We utilize digital modeling, 3D printing, and CNC machining to develop and refine molds for even the most complex geometries.

Applications and Industries Served

Our thermoplastic fabrication and thermoforming services cater to an extensive range of industries:

 Water and wastewater treatment (tanks, liners, pipe systems)
 Chemical processing (containment vessels, ductwork, safety guards)
 Medical and laboratory (custom apparatus, cabinetry, cleanroom furnishings)
 Food processing (sanitary trays, chutes, work surfaces)
 Architectural and construction (wall panels, decorative elements, washable surfaces)
 Transportation (vehicle interiors, exterior panels, shrouds)
 Retail and display (point-of-sale displays, signage, product stands)
 Electronics (enclosures, housing, protective covers)
 Agriculture (tanks, custom equipment, repair parts, animal enclosures)

Process Overview: From Concept to Completion

Our project workflow is designed for efficiency, transparency, and results:

 Consultation: We begin by understanding the client’s goals, specifications, and constraints.
 Design and Material Selection: Our team selects the best thermoplastic and develops detailed CAD drawings.
 Prototype Creation: We fabricate prototypes for evaluation and refinement, using rapid tooling and modeling technologies.
 Production: Upon approval, full-scale fabrication commences, with stringent quality checks at every stage.
 Finishing and Assembly: Final parts are finished, assembled, packed, and shipped according to customer needs.

Contact Us For Plastic Fabrication In Denver Metro!

To discuss your next project, learn more about our thermoplastic fabrication services, or request a quote, please reach out to Pro Plastic Welding. Our knowledgeable staff is ready to assist with everything from initial design concepts to final production runs. With Pro Plastic Welding, your vision is shaped into reality—precisely, reliably, and with the quality that only true expertise can provide.